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PELLISSIPPI
STATE TECHNICAL COMMUNITY COLLEGE |
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APPLIED
CONTROL SYSTEMS |
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Class Hours: 0.0 |
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Credit Hours: 2.0 |
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Laboratory Hours: 4.0 |
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Revised: Spring 08 |
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Catalog Course Description: |
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An advanced course in programmable
logic controllers (PLC's) and applications in which they are used. Topics
include a treatment of process control and motion control theory implemented
using PLC's. Sensors, final control
elements, servo motors, and drives will be discussed. Negative feedback, feed-forward, and
cascade control techniques will be explored as well as controller tuning
techniques. Particular emphasis will
be given to the PID controller. PLC
networking concepts will be applied. |
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Entry Level Standards: |
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The student must have an
introductory knowledge of programmable controllers and ladder programming. |
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Prerequisite: |
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EET 2920 or Consent of Instructor |
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Textbook(s) and Other Course
Materials: |
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Instructor Developed Material and
Handouts Reference Material:
Programmable Logic Controllers, Latest Edition.
McGraw Hill. Frank D. Petruzella. Process Control Instrumentation
Technology.
Latest Edition. Prentice Hall.
Curtis D. Johnson. |
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I. Week/Unit/Topic Basis: |
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The following is intended as a guide
to the instructor. The material covered in the course may be changed by the
instructor depending upon the progress, etc., of the class. |
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Week |
Topic |
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1 |
Overview of Programmable
Controllers |
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2 |
Introduction to Software |
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3 |
Sensors and Final Control
Elements |
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4-5 |
Process Control Theory and
Applications |
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6-8 |
Process Control Project |
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9 |
Servo Motors and Drives |
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10-11 |
Motion Control Theory and
Applications |
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12-13 |
Motion Control Project |
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14 |
Networking fundamentals |
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15 |
Final Exam |
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II. Course Objectives*: |
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A. |
Understand the PID
controller. A, B, C, D |
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B. |
Understand Feedback, Feed-forward,
and Cascade control principles. B, C, D, G |
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C. |
Develop PLC programs using the PID
controller. A, B, C, D, E |
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D. |
Understand basic sensor and control
element technology. A, B, C, D, E |
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E. |
Understanding the basic
application of motors and drives in motion applications. A, B, C, D, E |
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F. |
Understand basic PLC
networks. A, B, C, D |
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G. |
Demonstrate, as an individual and
as a team member, library/information skills, time-management skills,
problem-solving skills, material management skills, and communication skills.
D, F, G, I, K |
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*Letters after course objectives
reference EET Program Outcomes (as required by ABET). |
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III. Instructional
Processes*: |
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Students will: |
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1. |
Participate in classroom
discussions which challenge their abilities to think creatively and visualize
complex spatial and mathematical relationships to solve problems. Mathematics
Outcome |
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2. |
Work in teams to conduct
laboratory experiments and also to solve special problem assignments. These activities
are designed to foster interpersonal skills in teamwork and develop and
enhance leadership skills, students' abilities to express ideas, and
students' abilities to reach consensus solutions for the team through
negotiation. Active Learning Strategy, Communication Outcome, Mathematics
Outcome |
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3. |
Use electronic test equipment to
test electrical circuits constructed from schematics in the laboratory and acquire data. Use computers with applications software to simulate,
analyze, and predict the behavior of electrical circuits. Compare expected responses to experimental responses of
electrical circuits. Use the Internet for special assignments such as
locating data sheets on electronic components. Use computers with word
processing software to prepare reports. Technological Literacy Outcome,
Information Literacy Outcome, Mathematics Outcome, Numerical Literacy Outcome |
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4. |
Prepare reports on laboratory
experiments which include methodology, mathematical
analyses of electrical circuit models, a comprehensive comparison of
calculated results with experimental results, and conclusions. Communication
Outcome, Mathematics Outcome, Technological Literacy Outcome |
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5. |
Discuss the importance of personal
qualities such as personal responsibility, time management principles,
self-esteem, sociability, self-management, integrity and honesty in school
and in the workplace, and dynamics of change in the workplace. Social and
Behavioral Science Outcome, Transitional Strategy |
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*Strategies and outcomes listed
after instructional processes reference TBR’s goals for strengthening general
education knowledge and skills, connecting coursework to experiences beyond
the classroom, and encouraging students to take active and responsible roles
in the educational process. |
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IV. Expectations for Student
Performance*: |
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Upon successful completion of this
course, the student should be able to: |
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1. |
Create a PID control loop using
PLC software. A, C |
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2. |
Interpret basic P&ID diagrams.
A, B, C, D |
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3. |
Explain the purpose of negative
feedback. A, B |
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4. |
Identify the purpose of feed-forward
and cascade control techniques. A, B |
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5. |
Identify the basic elements in a
feedback loop. A, B |
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6. |
Tune a simple PID controller. A,
B, C |
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7. |
Control the speed of a servo motor
using a PLC and drive. A, B, E |
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8. |
Recognize different PLC network
communication configurations. F |
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9. |
Acquire technical information from
various media, such as the internet. G |
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10. |
Function as an effective team member
in the lab or in classroom team assignments. G |
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11. |
Prepare a technical report. G |
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*Letters after performance
expectations reference the course objectives listed above. |
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V. Evaluation: |
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A. Testing Procedures: |
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Evaluation in the course will
consists of a combination of periodic exams, a series of projects and lab
assignments, and a final exam. The
percentage that each of these factors count toward the grade for the course is
left to the discretion of the instructor. Correct usage of English is
necessary (on tests, laboratory reports, or any other documents submitted to
the instructor), and will be evaluated.
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B. Laboratory Expectations: |
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Laboratory topics may vary at the
discretion of the instructor, but will be related in a timely manner to the course
work. Lab reports will include a computer printout of programs completed and
tested on a PLC simulator panel. The lab reports will include an analysis of
the lab assignment and must be prepared with the use of a computer. English
usage will be evaluated. Students must attend the laboratory sessions to
successfully complete the course. |
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C. Field Work: |
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N/A |
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D. Other Evaluation Methods: |
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N/A |
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E. Grading Scale: |
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93-100
A |
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VI. Policies: |
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A. Attendance Policy: |
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Pellissippi State Technical
Community College expects students to attend all scheduled instructional
activities. As a minimum, students in all courses must be present for at
least 75% of their scheduled class and laboratory meetings in order to
receive credit for the course. Individual departments/programs/disciplines,
with the approval of the vice president of Academic and Student Affairs, may
have requirements that are more stringent. |
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B. Academic Dishonest Policy: |
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Academic misconduct committed either
directly or indirectly by an individual or group is subject to disciplinary
action. Prohibited activities include but are not limited to the following
practices: Cheating, including but not limited to unauthorized assistance
from |
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C. Accommodations for
disabilities: |
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Students who need accommodations because of a disability, have emergency
medical information to share, or need special arrangements in case the
building must be evacuated should inform the instructor immediately, privately
after class or in her or his office. Students must present a current
accommodation plan from a staff member in Services for Students with
Disabilities (SSWD) in order to receive accommodations in this course.
Services for Students with Disabilities may be contacted by going to Goins
134 or 126 or by phone: 694-6751(Voice/TTY) or 539-7153. More information is
available at www.pstcc.edu/departments/swd/. |
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